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Automatic Splitting

Automatic splitting machines are the perfect solution to support the flexibility needs of modern footwear and leather goods producers whenever high productivity and management of different materials (or materials needing different machine settings) are a must. In these cases it is extremely important to use a machine able to automatically manage splitting settings in order to speed up operations.

Atom proposes the model KS-A

It is equipped with special long-life grinding ABN Borazon (diamonds) weels, single command sharpening and tuneable support in order to optimise the stop. Systems to compensate the consumption of the blade and of the blade driving system, the quick blade change, fixed and rotating foot, material vacuum, sharpening dust vacuum complete the technical features of this machine.  It is suitable to be equipped with an electronic thicknessdetector as well as a special foot for splitting of non-sliding materials, such as patent leather.

Splitting machines model KS 370 A CE / KS 420 A CE / KS 520 A CE: they are the most evolved solutions in Atom splitting machines line-up. They grant an high automation degree and high-end performances. The models differ just as regards the maximum material width, respectively of  370, 420 e 520 mm.

These models have a speed control based upon an Inverter, which allows a very flexible speed control, therefore allowing higher control over splitting speed. This allows better quality in the splitting and a wider range of spittable materials as well as the best results in operations with negatives - matrix

The flexible and complete control system allows to store up to 99 different programs and can automatically handle the program change to follow a defined production sequence. Atom is aware of the needs of production premises, for example we noticed that often splitting machines are shared between production and design departments. Sometimes it is necessary to suspend the production program to set different parameters needed by designers. On most machines this implies a relevant idle time because to handle this sudden change and restore the normal production several tricks are needed, none of them able to grant sufficient speed.

This does not happen using Atom splitting machines, we do handle effectively this situation since we introduced a function to suspend temporarily any program, start a different one and then immediately restore the previous situation. All this with a few button presses.

Moreover the machines always performs a self monitoring of main operating parameters and suggests to the operator changes in the parameters that can optimise the quality of the results.

To make maintenance faster and simpler the control software keeps under control all the critical parameters informing immediately the operator about any failure and suggesting recovering procedures. A typical example is the detection of material stick on a roll: the machine informs the operator and helps in spotting out where exactly the problem arises. The machine status is always monitored and data is stored in the internal database and analyzed by the control software so that periodical maintenance operations can be suggested and technicians can be greatly helped in finding quickly the cause of any failure, granting thus a focused action and quick solution.


The electronic thickness detector is a strongly suggested optional device for automatic splitting machines. It digitally measures the thickness of any part spit and informs the machine about the actual value. Doing so the machine can adjust automatically its settings to match actual thickness with the requested one. Ease of use turned into precision!

 

 

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